With the rapid development of new technologies and applications such as industrial internet, artificial intelligence, cloud computing, big data, and 5G, the demand for data storage, computing, and application in the global digital economy has surged. Power supply, as the core foundation for the stable operation of various industries, especially data centers, hospitals, and industrial parks, has put forward higher requirements for reliability, efficiency, and flexibility. Jiangsu Kaichen Power Equipment Co., Ltd., as a professional manufacturer and solution provider in the power equipment industry, is committed to delivering high-quality diesel power station solutions for global customers, safeguarding the uninterrupted operation of critical equipment and business processes.
Jiangsu Kaichen Power Equipment Co., Ltd. integrates design, manufacturing, and distribution, with a registered capital of 80 million RMB and a 24,000-square-meter manufacturing base, laying a solid foundation for industrial excellence. The company focuses on the R&D and production of diesel generator sets and power system solutions, covering power ranges from 20kW to 2000kW, and its products are widely used in data centers, communication, transportation, construction, oil mines, and other fields worldwide. Backed by a professional team of engineers and advanced manufacturing equipment, Kaichen Power adheres to the concept of innovation and reliability, and its products have obtained ISO 9001, ISO 14001, SGS, CE and other certifications, meeting the strict standards of international markets.
Kaichen Power’s diesel power station solutions are designed with modular concepts, combining advanced technology and humanized design to form a comprehensive and reliable power supply system, which has obvious advantages in flexibility, efficiency, and reliability.
In terms of control system, Kaichen Power Diesel Power Station is equipped with advanced controllers, including DSE controller and self-developed KC series controller. Compared with ordinary controllers, its control performance is more flexible and reliable. Unlike traditional controllers that only use active power as a starting and stopping condition for the unit, Danfoss controllers can use active power and apparent power as starting and stopping conditions, with excellent recognition ability and resistance to low power factor loads, effectively preventing motor burnout. At the same time, it supports parallel operation between controllers of different brands, saving the trouble of retrofitting old units. The KC 1550 expansion controller can achieve redundant hot standby function. When the main controller fails, the backup controller can seamlessly take over the detection and control functions of the unit without affecting the control, protection, and load response performance of the unit during the switching process. The controller adopts dual CANBUS bus communication. When one bus fails, it can automatically switch to the other bus to ensure normal communication between controllers. The maximum number of parallel units can reach 32, and the fastest response time to complete parallel operation and load bearing is less than 10 seconds. The load distribution mode can be flexibly set (such as average load distribution, full load restart of another unit, etc.) to balance unit performance and operating costs.
The generator of the diesel power station adopts Kaichen’s self-developed high-quality motor, which is designed through 3D precise modeling to ensure efficient assembly and compact structure, realizing multi-functional integration of components. Through FEA analysis, the electrical and mechanical performance of the product is optimized, local weaknesses are eliminated, and the maximum energy efficiency ratio of materials is achieved. The generator adopts formed windings and H-class insulation grade, and the excellent insulation system ensures that the generator can maintain the best performance at all times. Even in a humid environment, it can reach the insulation resistance required for startup, and VPI vacuum high-pressure impregnation is used to enhance the moisture-proof performance of the motor, adapting to various harsh working environments.
In terms of control system, Kaichen Power’s diesel power station is equipped with advanced controllers, including Danfoss controllers and self-developed AGC series controllers, which have more flexible and reliable control performance compared with ordinary controllers. Unlike conventional controllers that only take active power as the condition for unit start and stop, Danfoss controllers can use both active power and apparent power as start and stop conditions, which has excellent recognition ability and resistance to low power factor loads, effectively preventing motor burnout. At the same time, it supports parallel operation between controllers of different brands, saving the trouble of old unit modification. The AGC 150 Extend controller can realize redundant hot standby function. When the main controller fails, the standby controller can automatically and seamlessly take over the detection and control functions of the unit, without affecting the control, protection, and load response performance of the unit during the switching process. The controller adopts dual CANBUS bus communication, which can automatically switch to the other bus when one bus fails, ensuring the normal communication between controllers. The maximum number of parallel units can reach 32, and the fastest response time is less than 10 seconds to complete parallel operation and load carrying, which can flexibly set load distribution modes (such as average load distribution, full load restart of another unit, etc.), balancing unit performance and operation cost.
To further improve the reliability and stability of the power station, Kaichen Power’s diesel power station solutions are equipped with a series of auxiliary systems. The redundant motor system adopts a dual-motor start system, which can provide redundancy. When the main start motor fails, the standby motor can take over the start task, ensuring the continuity of the system. The pre-lubrication system can pre-lubricate the engine components to improve the performance of the engine’s quick start and extend the service life of the engine. The PLC oil tank and oil supply system use high-quality steel plates, which are anti-corrosion treated underground, and are equipped with liquid level gauges that can output 4-20mA signals to the PLC controller. Two fuel delivery pumps are set up, and the pump motor adopts explosion-proof design with overload protection, ensuring the stable supply of fuel during the operation of the unit.
Kaichen Power’s diesel power station solutions meet the G3 performance level standard, with excellent electrical performance. It has stable voltage and frequency output, and the steady-state deviation range of voltage and frequency is small, which can provide stable power supply for sensitive equipment such as data center servers and radio communication equipment. It has good transient response capability. When the load changes suddenly, it can quickly adjust to keep the transient deviation of voltage and frequency within the allowable range and quickly return to a stable state, effectively responding to sudden power demand changes. At the same time, it can meet the needs of various complex loads, and is suitable for occasions with strict requirements on power quality. As a backup power supply, it can be quickly started to supply power stably when the commercial power is interrupted, reducing the loss and risk caused by power outages. In terms of operation and maintenance, the solution has the advantages of long service life, low maintenance cost, and simple daily maintenance, which further reduces the long-term operation cost of customers.
With excellent product quality and professional solutions, Kaichen Power has achieved remarkable results in overseas markets, and has successfully delivered a number of diesel power station projects in various countries and regions, winning wide recognition from customers.
In Russia, Kaichen Power successfully delivered 18 high-performance diesel generator sets with 2500kVA to a local data center, providing reliable and continuous power supply for the key operation of the data center. Through the deployment of Kaichen’s diesel power station solution, the data center has achieved higher data security and operational flexibility, avoiding data loss and huge economic losses caused by power outages. The generator sets adopted in this project are open-frame models, which are easy to install and maintain, and have excellent adaptability to the cold climate in Russia, ensuring stable operation in low-temperature environments.
In Bohol Island, the Philippines, frequent power outages have brought immeasurable losses to local data centers. Kaichen Power provided a customized diesel power station solution for a data center on the island, including 1500kVA and 1000kVA open-frame generator sets. The solution has the advantages of quick start, stable operation, and strong load-bearing capacity, which can be quickly started to supply power when the commercial power is interrupted, ensuring the uninterrupted operation of the data center. The generator sets are designed with compact structure and convenient transportation, which is suitable for the transportation and installation conditions of the island, and has been highly recognized by the customer.
In Panama, Kaichen Power installed two 1000kW silent diesel generator sets for a local data center as a reliable backup power supply. The data center has extremely high requirements for continuous and reliable power supply, requiring 24/7 stable operation to maintain the normal operation of business, communication, and infrastructure. The diesel generator sets in this project are equipped with Cummins engines, which have excellent reliability and stability. With the support of Kaichen’s professional overseas service team and local distributors, the project has achieved 100% power supply guarantee, effectively ensuring the stable operation of the data center.
In addition to data center projects, Kaichen Power’s diesel power station solutions have also been widely applied in other overseas fields. In Southeast Asia, Kaichen Power provided a 1200kW diesel power station solution for a local industrial park, solving the problem of unstable commercial power supply and ensuring the normal operation of industrial production. In Africa, Kaichen Power delivered a 1800kW mobile diesel power station for a remote mining area, which is convenient for movement and deployment, providing reliable power support for mining operations. These projects fully demonstrate the strong adaptability and reliability of Kaichen Power’s diesel power station solutions in different regions and application scenarios.
Jiangsu Kaichen Power Equipment Co., Ltd. is committed to providing global customers with reliable, efficient, and environmentally friendly diesel power station solutions with a global perspective and professional strength. The company has established more than 300 distribution and service networks around the world, with products exported to more than 80 countries and regions, providing timely and professional pre-sales consultation, in-sales installation and commissioning, and after-sales maintenance services for customers. Whether it is a data center, industrial park, hospital, or remote mining area, Kaichen Power can provide customized solutions according to the specific needs of customers, helping customers solve the problems of continuous power supply, emergency power supply, and peak-shaving power allocation.
In the future, Jiangsu Kaichen Power Equipment Co., Ltd. will continue to adhere to the concept of innovation and development, focus on the research and development of new technologies and new products, continuously improve the performance and quality of solutions, and strive to become a global leader in the power equipment industry, providing more reliable power support for the global digital economy and industrial development.
